Trucks

Project Cherokeeper: Blown Head Gasket! Time to Rebuild the Jeep 4.0 Engine Top-End

Submitted by Danny on Thu, 07/19/2018 - 11:06

An overheating issue really had me stumped for a very long time. It had the characteristic of a mild blown head gasket (it would only run hot on the highway, no other problems), but non of the physical symptoms - no coolant visible in the oil, no oil in the coolant, no smoke in the exhaust, compression was great on all cylinders (cold engine), it passed the combustion "block test" both with the rental kit from a parts store and when I took it to a local garage with an emissions test machine, and it passed the cooling system pressure test. Finally, I sent an oil sample to a lab and they said there was signs of coolant in the oil - not a lot but enough for concern. Off with the head!

jeep cherokee 4.0l engine head rebuilt top-end restoration blown head gasket

How to: Jeep Wranger TJ mirrors on a Jeep Cherokee XJ

Submitted by Danny on Mon, 12/11/2017 - 16:05

I've always hated the mirrors on my 1997 Jeep Cherokee XJ. They're too small and they look dumb! A rugged, manly vehicle deserves rugged, manly mirror. Right? I got these mirrors from Amazon for less than $40 for the pair and I'm really happy with them. They're for a TJ Jeep Wranger but they also look like YJ mirrors. 

installing wranger tj mirrors on a jeep cherokee xj

Booger welds galore! I made a homemade skid plate for Project Cherokeeper

Submitted by Danny on Wed, 11/22/2017 - 15:16

Project Cherokeeper -- my 1997 Jeep Cherokee XJ -- needed a little protection for its soft belly. The aluminum transfer case is totally exposed and if it hangs up on a large rock, it can crack. And if that happens, neither axle is moving and I'm going nowhere. Here's how I built my own.

Project CheroKeeper: fender trimming & hood vents

Submitted by Danny on Mon, 07/10/2017 - 15:50

The technique for cutting the sheet metal is an old, tried-and-tested process in the Jeep XJ community. Just search youtube or any jeep forum and you'll see the same method each and every time. Trim the sheet metal up front, and "cut and fold" the sheet metal for the rear fenders. What I did was I tried to trim off just a enough so that there would still be a little tiny metal fender flare left. This meant cutting right along a bend in the sheet metal - which also meant the shape/profile of the fender arches would remain mostly stock - or, in the case of the rear, cutting up to that bend and folding the sheet metal over at that point. This also allowed me to keep the windshield wiper fluid reservoir hidden between the outer fender and the inner fender. After trimming the sheet metal, I cleaned them up with some truck bed liner paint, and the end result looks great and functions beautifully. 

Project CheroKeeper: cooling system overhaul

Submitted by Danny on Mon, 07/10/2017 - 11:30

This story, chronically my attempt to overhaul the jeep XJ's cooling system and overcome a mysterious overheating problem, was orignally posted to the website cherokeeforum.com. I ended up replacing the entire cooling system except for the heater core, and in the end it's vastely improved yet the motor still runs a little hot in the summer. 

Project CheroKeeper

Submitted by Danny on Fri, 03/03/2017 - 16:02

The Jeep -- which I'm now calling the CheroKeeper because it's a keeper ;) -- is finally in my hands! Just as suspected, it has the venerable Christler 8.25" rear end w/ 29 spline axles and np231 transfer case. The mechanicals are in virtually perfect working order. I took it on it's first ever off-road excursion and I was actually surprised at how smooth the jeep conquered those rather large ditches and mud holes. The 4wd worked flawlessly and there was even a little mud to play in.

jeep cherokee xj stock flex offroad 4x4

New project! A '97 Jeep Cherokee XJ with 244,000 on the clock

Submitted by Danny on Fri, 12/16/2016 - 11:24

I'm buying a site-unseen '97 Jeep Cherokee XJ for $1,500! This thing was owned and garage kept for the last 19 years by a nice, older lady who never abused it and maintained it religiously via the dealership, and the Jeep comes with a stack of service receipts as thick as pea soup. That's the only way I would buy any vehicle with 244,000 miles on the odometer...